The intelligent recognition function of the chip inductor plate placing machine provides protection from multiple dimensions to reduce component placement errors and help electronic manufacturing achieve high-precision production.
The intelligent recognition function is first reflected in the accurate judgment of the appearance and specifications of the components. Before the patch operation, the high-definition visual system equipped with the chip inductor plate placing machine will perform a full-scale scan of components such as patch inductors. It can quickly and accurately identify the size, shape, pin arrangement and other characteristics of the components and compare them with the pre-set parameters. Once it is found that the component has appearance defects, such as pin deformation, size deviation, or the component type does not match the production task, the system will immediately issue an alarm and stop picking up the component to avoid placing unqualified components on the circuit board, and eliminate placement errors caused by component problems from the source.
In the component picking link, the intelligent recognition function also plays a key role. After the nozzle picks up the component, the visual system will monitor in real time whether the component is correctly adsorbed. If the component is tilted, offset or not fully absorbed, the system can quickly detect it. At this time, it will not blindly perform the placement action, but control the suction nozzle to put the component back into the tray and re-pick up the component. Through this precise monitoring and feedback mechanism, it ensures that the components picked up each time are in the correct state, laying the foundation for subsequent accurate placement, and effectively reducing placement errors caused by improper picking.
The intelligent recognition function also has a powerful position calibration capability. During the transmission process, the circuit board may have a slight offset due to mechanical errors or other factors. The intelligent recognition system of the chip inductor plate placing machine can quickly calculate the deviation between the actual position of the circuit board and the preset position by identifying the positioning marks on the circuit board. When placing components, the system will automatically adjust the movement trajectory of the placement head according to the deviation data so that the components can be accurately placed on the designated pads of the circuit board. Even if there is a certain degree of position error in the circuit board, this intelligent calibration can ensure the accuracy of placement and avoid errors such as crooked and wrong placement of components due to position deviation.
For components of different batches, the intelligent recognition function can automatically adapt to subtle changes in component parameters. Since there may be certain process fluctuations in the production process of components, components of the same model will have slight differences in some parameters. The intelligent recognition system of the chip inductor plate placing machine can learn and memorize the characteristics of components from different batches, and adjust the mounting parameters, such as suction force and mounting pressure, according to the actual situation of the components during mounting. In this way, no matter how the component batch changes, the stability and accuracy of mounting can be guaranteed, and mounting errors caused by differences in component parameters can be reduced.
In a complex production environment, the intelligent recognition function can also effectively resist external interference. Factors such as light changes, dust and impurities in the workshop may affect the recognition effect, but the intelligent recognition system of the chip inductor plate placing machine has an anti-interference optimization design. It uses advanced image algorithms and filtering technologies to accurately extract component features from complex image information and eliminate the influence of interference factors. Even in an environment with dim light or certain dust, it can still stably and accurately identify components to ensure that the mounting process is not interfered by the external environment and errors occur.
The intelligent recognition function is also closely connected with the database of the chip inductor plate placing machine to realize real-time updating and sharing of data. When producing new product models or using new batches of components, the operator only needs to enter the relevant data into the database, and the intelligent recognition system can quickly obtain and learn this information. At the same time, the recognition data accumulated by the system during the production process will also be fed back to the database to continuously optimize the recognition algorithm and parameters. Through this data-driven approach, the intelligent recognition function can continue to evolve, better adapt to diverse production needs, and further reduce the probability of component placement errors.
